Conveyor belt systems are often regarded as the backbone of the manufacturing and processing units. For years, they have been working efficiently in moving bulky materials across the workstation and have reduced the burden of the labor force. have reduced product manufacturing delays and improved production efficiency.
Improper maintenance of conveyor belts may lead to their breakdown, halting the manufacturing activities and ultimately costing you time, resources, and money. Therefore, regular maintenance is significant to keep the heavy machinery working efficiently and smoothly in the long run.
Here are some essential tips for effectively maintaining conveyor belt systems to keep them functioning for a prolonged period. Read on.
1. Planning of Preventative Measures:
Following the manufacturer’s preventative measures is essential to keep the equipment running in the long run. Inspecting the vital components, replacing the worn-out spare parts, and upgrading the wires are major in avoiding expensive breakdowns and extending the belt systems’ lives. The conveyor belts are equipped with various small tools, requiring different and suitable preventive measures. Performing the recommended preventive services is essential to maintain these components’ longevity.
2. Employ the Services of Maintenance Technicians:
Most companies do not avail of the services of professional technicians for their conveyor belt systems. Maintenance technicians play a critical role in maintaining the conveyor belt systems. Being experts in dealing with belt systems, they can detect even the smallest problems with the conveyors and correct them to avoid major issues in the future. It isn’t easy to find the right technician, yet appointing one will ensure a thorough check of the conveyor systems and suggestions thereon.
3. Replacement of Obsolete Equipment and Spare Parts:
Updating yourself with recent processing methods is important as technology keeps changing repeatedly. Discarding obsolete technology builds up space for a new one and improves the manufacturing units’ overall efficiency.
It is inevitable for spare parts to get damaged and worn out due to their regular and continuous usage. Thus, replacing the worn-out spare parts and other conveyor systems components is a close substitute for their complete breakdown in the long run.
4. Documentation of Minute Defects:
To ensure smooth and efficient working of the conveyor belt systems, it is necessary to perform regular checks of the systems. Ask a maintenance technician or supplier to come and hold periodic audits of the belt systems. Routine inspections help identify the possible areas of damage and prevent catastrophic failures of the belt systems.
5. Proper Clean-up and Lubrication of the Conveyor Systems:
The biggest contributor to the inefficient working of conveyor systems is not cleaning them regularly. The majority of the breakdowns occur due to the presence of junk and debris in the belt systems. Hence, it becomes vital to adhere to the cleaning schedules of the conveyor systems
Moreover, inadequate bearings lubrication also leads to poor working conveyor belt systems. The manufacturer’s guidelines should be followed while lubricating the belts to ensure uninterrupted working conditions.